立磨

 

一、總論
    立磨屬于輥式磨的一種，按照要求可以配置2, 3或者4個(gè)磨輥。每一個(gè)磨輥，它都是由固定的搖臂、安裝搖臂的支架，以及液壓系統(tǒng)組成了粉磨的動(dòng)力單元。此動(dòng)力單元為整體式或者一個(gè)標(biāo)準(zhǔn)組件，它可在磨盤(pán)周?chē)贾贸啥M分、三組分或者四組分。

I. Overview
    SH vertical mill is one of the roll mills. It can be equipped with 2, 3 or 4 grinding rolls. Each grinding roller is composed of fixed rock arms, frame and hydraulic pressure system, which is the drive unit. This drive unit is an integral or standard part. It can be mounted around the grinder to be two-component, three-component or four-component.

二、工作原理
    原料通過(guò)自動(dòng)進(jìn)料裝置進(jìn)入到下料管，下料管是透過(guò)分離器的側(cè)面或中間進(jìn)入到磨機(jī)內(nèi)部的。物料借助于重力和氣流的沖擊作用而落到磨盤(pán)中央。磨盤(pán)牢固的與減速機(jī)相連，以恒速旋轉(zhuǎn)。磨盤(pán)的恒速旋轉(zhuǎn)將粉磨物料均勻的水平分布在磨盤(pán)的襯板上，液壓系統(tǒng)的強(qiáng)大壓力通過(guò)搖臂傳遞到磨輥，并由自動(dòng)控制系統(tǒng)保證磨輥能保持恒定壓力，斜錐式的磨輥結(jié)構(gòu)能夠咬住物料，在與磨盤(pán)相對(duì)運(yùn)動(dòng)的過(guò)程中 將物料碾碎，并在碾壓與磨擦運(yùn)動(dòng)的共同作用下將物料碼成粉末。在離心力的作用下，被磨碎的粉料 向磨盤(pán)邊緣甩出，與進(jìn)入磨機(jī)的高速熱氣流混合并進(jìn)行充分的熱交換，水份被迅速蒸發(fā)，跟隨熱氣流 上升的粉料水份已不超過(guò)1%,不斷進(jìn)入磨機(jī)中部的物料也在離心力的作用下不斷向磨輥的碾壓軌跡區(qū) 運(yùn)動(dòng)填補(bǔ)被甩出物料的空間，行成物料順序流動(dòng)。被高速氣流帶動(dòng)上升的粉料進(jìn)入分離器進(jìn)行分選，分選出的合格粉料被送入收塵器回收入庫(kù)，不合格的粉料被分離器轉(zhuǎn)子葉片甩出與外靜葉片碰撞，使其動(dòng)能衰減，落回磨盤(pán)中進(jìn)行再粉磨。形成了粉磨過(guò)程的動(dòng)態(tài)循環(huán)作業(yè)。

II. Working principle
    The raw material goes into the tremie pipe through the automatic feeder. The tremie pipe extends into the inside of the mill through the concentrator’ s side or center. The material drops on the center of the grinder with the help of the force of gravity and the gas impact. The grinder is firmly connected to the speed reducer, spinning at a constant speed. The grinder’ s constant speed spinning scatters the material evenly on the plate of the grinder. The strong pressure of the hydraulic pressure system is transmitted to the grinding roll through the rock arms. The automatic control system ensures the constant pressure of the roller. The bevel roller structure helps to seize materials and crushes the materials in the relative motion to the grinder. The material is ground into powder with the forces of roll and friction. By means of centrifugal force, the ground powder is drawn out to the edge of the grinder. Then the material is mixed with the high speed hot air current and has fully heat exchange so that the water is instantly evaporated. The water in the powder rising with the hot air stream is not more than 1%. The material constantly fed into the mill moves to the rolling track of the grinding roll by the force of centrifugal force in order to replace the drawn out material. Thus, the material can flow in order. The powder rising with the high speed air stream goes into the concentrator, and the qualified powder is centrifuged into the dust collector, the unqualified is ejected out by the rotor blades to collide with the outer still blades and drops into the grinder to get ground again. Then the grinding is repeated.
 

三、特點(diǎn)
◎噪音低 ◎單位能耗低 ◎控制反應(yīng)迅速
◎從啟動(dòng)到停機(jī)，振動(dòng)很小 ◎適應(yīng)性強(qiáng)
◎占地面積小 ◎調(diào)節(jié)簡(jiǎn)便 ◎干法粉磨能力好
◎維修方便（不必拆除磨機(jī)便可更換磨損件） ◎可對(duì)各種不同物料進(jìn)行粉磨
III. Characteristics
◎Low noise ©Low unit energy consumption ◎ Quick control reaction ◎Tiny vibration from start to stop ©Good adaptability
◎Small body,Convenient adjustment ◎ Excellent dry grinding
©Convenient maintenance (part replacing without dismantling) ©All different kinds of materials to be ground

立磨設(shè)備現(xiàn)場(chǎng)案例

SHMS礦渣立磨標(biāo)準(zhǔn)參數(shù)表
SHMS Slag Vertical Mill Standard Parameters

 

磨機(jī)主要參數(shù)及能力Main Parameters and Capacities
磨機(jī)型號(hào)Model	磨盤(pán)直徑 Grinder Diameter (mm)	磨盤(pán)軌道直徑 Grinder Track Diameter d(mm)	磨輥平均直徑 Roll Average Diameter(mm)	磨輥數(shù) Roll Number	磨盤(pán)轉(zhuǎn)數(shù) Rotation Number(rpm)	廣能力 Capacity (t/h)	^機(jī)功率Power (kW)
SHMS50.41	5000	4266	2360	4(2+2)	25.9	120	3500
SHMS46.41	4600	3908	2240	4(2+2)	27.0	100	3150
SHMS43.41	4300	3608	2120	4(2+2)	27.9	85	2800
SHMS40.41	4000	3411	1900	4(2+2)	29.0	75	2000
SHMS35.41	3500	2932	1800	4(2+2)	30.9	60	1800
SHMS34.41	3400	2868	1700	4(2+2)	31.4	50	1600
SHMS32.41	3200	2694	1600	4(2+2)	32.4	45	1600
SHMS30.41	3000	2520	1500	4(2+2)	33.4	40	1250
SHMS28.41	2800	2346	1400	4(2+2)	34.6	35	1000

備注：
磨機(jī)能力評(píng)價(jià)基準(zhǔn)：
(1)原料中等易磨性(MFs) = 0.9?1.0;
(2)原料水分15%；
(3)精粉粒度：4200 -4500cm2/g ；
(4)精分水分0.5~1.0%。
Note:
Mill capacity standard
(1) Medium grindability of raw material
(2) Material water content 15%
(3) Powder granularity
(4) Powder water content

SHCM標(biāo)準(zhǔn)煙煤立磨技術(shù)參數(shù)（無(wú)煙煤立磨單Du討論）

磨機(jī)主要參數(shù)及能力Main Parameters and Capacities
磨機(jī)型號(hào)Model	磨盤(pán)直徑Grinder Diameter (mm)	磨輥平均直徑 Roll Average Diameter(mm)	磨輥數(shù) Roll Number	磨盤(pán)轉(zhuǎn)數(shù) Rotation Number(rpm)	標(biāo)準(zhǔn)能力 Standard CapacityQ(t/hf	裝機(jī)功率Power (kW)
SHCM35.30	3500	1900	3	30.9	70	1400
SHCM30.30	3000	1900	3	33.4	65	1250
SHCM28.30	2800	1750	3	34.6	55	1000
SHCM26.30	2600	1600	3	35.9	45	810
SHCM23.30	2300	1450	3	38.2	35	640
SHCM22.30	2200	1400	3	39	30	590
SHCM20.30	2000	1250	3	40.9	20	430
SHCM16.30	1600	1000	3	45.8	12	250

 

 備注:
磨機(jī)能力評(píng)價(jià)基準(zhǔn)：
(1)  原料中等易磨性HGI= 55-60；
(2)  原料水分10%；
(3)  精粉粒度：80mmR3%；
(4)  精分水分0.5~1.0%。

Note:
Mill capacity standard
(1)  Medium grindability of raw material
(2)  Material water content 10%
(3)  Powder granularity
(4)  Powder water content

SHRM生料立磨技術(shù)參數(shù)表
SHRM Raw Material Vertical Mill Technical Parameters
 

磨機(jī)主要參數(shù)及能力Main Parameters and Capacities
磨機(jī)型號(hào)Model	磨盤(pán)直徑Grinder	辱襌平埤.直徑 Roll Average Diameter(mm)	磨輯數(shù) Roll Number	磨盤(pán)轉(zhuǎn)數(shù) Rotation Number(rpm)	裝機(jī)功率Power (kW)	標(biāo)準(zhǔn)能力 Standard CapacityQ(t/h)	保證能力 Guaranteed Capacity Q(t/h)	配備水泥Cement
SHRM13.20	1300	1100	2	43	200	25	20
SHRM16.20	1600	1180	2	45.77	200	26.4	22
SHRM18.30	1800	1120	3	43.16	330	43.9	37
SHRM19.30	1900	1180	3	42.01	380	50.4	43
SHRM20.30	2000	1250	3	40.94	430	57.8	49
SHRM22.30	2200	1400	3	39.04	580	77	65
SHRM23.30	2300	1450	3	38.18	630	83.5	71
SHRM26.30	2600	1600	3	35.91	810	108.1	92
SHRM30.30	3000	1700	3	33.43	950	126.9	108
SHRM30.40	3000	1400	4	33.43	1100	160.8	137	-2000
SHRM32.40	3200	1400	4	32.37	1200	168.7	143
SHRM32.40	3200	1500	4	32.37	1300	188.7	160
SHRM34.40	3400	1500	4	31.4	1400	197.3	168	2000
SHRM36.42	3600	1700	4	30.52	1600	231.7	197	2500、3000
SHRM38.42	3800	1700	4	29.7	1900	266	226
SHRM40.42	4000	1800	4	28.95	2100	307	261	3500、4000
SHRM43.42	4300	1900	4	27.92	2500	357.4	304
SHRM46.42	4600	2060	4	27	3100	436.2	371	4500
SHRM48.41	4800	1900	4	26.43	2700	386.5	329
SHRM48.42	4800	2060	4	26.43	3100	449.8	382	4500、5000
SHRM50.41	5000	2240	4	25.89	3600	516.3	439
SHRM53.41	5300	2360	4	25.15	4200	595.6	506	-6000
SHRM53.42	5300	2500	4	25.15	4400	630.6	536	6000 ~ 7000
SHRM56.42	5600	2500	4	24.47	4600	655.7	557

備注：
磨機(jī)選型基準(zhǔn)：
(1) 料中等易磨性(MF) = 0.9?1.0;
(2) (2)原料水分7%;
(3) 精粉粒度80 m mR 12-15 %;
(4) 精粉水分0.5 ~ 1.0 % ;
(5) 以上條件同樣適合石灰石粉磨，具體選型根據(jù)物料特性而定。
Note:
Mill capacity standard
(1) Medium grindability of raw material
(2) Material water content 15%
(3) Powder granularity
(4) Powder water content
(5) The above conditions are also suitable for limestone mill. The model depends on the material.